Sheet Loading and unloading

The Industrial Robot Loading and Unloading System offers a fully automated solution for material handling, seamlessly integrating with Zünd cutters to enhance production efficiency.

Key features include:

  • Dual Functionality: Automates both loading and unloading processes, enabling pallet-to-pallet production.

  • Optimized Workflow: Performs material handling and cutting simultaneously for optimal cycle times.

  • Advanced Gripper Technology: Equipped with a combi-gripper featuring suction cups and vacuum plates, it automatically adjusts to various sheet sizes up to 1.6 x 3.2 meters.

  • Versatile Material Compatibility: Capable of handling a wide range of materials through lifting, tilting, turning, and shaking motions for optimal sheet separation.

Sheet Loading and unloading

Benefit from a cost-efficient two-in-one handling system. Get a fully automated solution – able to keep up with the cutter by loading and unloading on cutter extensions.

  • Loading- and unloading robot for fully automated production
  • Pallet-to-pallet production

  • Material handling and cutting in parallel for optimal cycle-time

  • Combi-gripper with suction cups and vacuum plates for loading and unloading full sheets
  • Software-controlled gripper for automatic adjustment to smaller, medium, and larger sheets up to 1,6 x 3,2 m
  • Utilize the flexibility of the robot solution by lifting, tilting, turning, and shaking for optimal sheet separation and compatibility for most materials

Cutter Extensions

Extensions mounted front and rear gives the ability to cut while loading and unloading. On the rear extension, the sheet is accurately preloaded, and ready for cutting. On the front extension, cut sheets await unloading.

Cutting Area

Benefit from cutting while the robot is loading and unloading outside the cutter work area.

Gripper

Combi-gripper consisting of suction cups and vacuum plates for the purpose of loading and unloading sheets. The gripper offers great flexibility for sheet separation by utilizing the robot’s movements for lifting, tilting, turning, shaking, etc. All parameters are saved in software media profiles.
The gripper automatically adjusts its vacuum area depending on the sheet size.

Industrial ABB Robot

An industrial, fast, and adequate robot placed on ‘elephant-foot’ ready for floor mounting.
Easily controlled by Robotfactory software with a built-in remote support connection.

Load Stack

Floor-mounted pallet fixtures are used for easy placement of new material stacks.

Stack height up to 1,6m.

Unload Stack

Cut sheets are accurately unloaded from the cutter front extension onto a pallet. Stack height up to 1,6m.

Combi grippers

Combi-gripper consisting of suction cups and vacuum plates for the purpose of loading and unloading sheets. The gripper offers great flexibility for sheet separation by utilizing the robot’s movements for lifting, tilting, turning, shaking, etc. All parameters are saved in software media profiles.

The gripper automatically adjusts its vacuum area depending on the sheet size.

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Industrial Robot Solution with Zünd G3 3XL-1600 Cutter

  • Robotic solutions for fully loading and unloading
  • Media profiles for optimal sheet separation and loading

  • Handles sheet sizes up to 1600×3200 mm

  • Supports many different materials and sheet formats

  • Automatic vacuum adjustment according to sheet size

Would you like a demo?

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Contact us for more information, for a demonstration (live or webinar), and for anything else you might like to know about robot automation.