Thanks to it’s Zünd digital cutter and Robot PortaTable 130, 28.03 Le Studio has automated its production, gaining significant improvements in productivity and autonomy.
A Visionary investing in Automation
Based in Saint-Denis, 28.03 Le Studio is a digital printing company founded in 2008 by Emmanuel Branger. Specializing in large-format visual communication, the studio produces POS displays, decorative elements for retail spaces, posters, and promotional materials for major retailers, cosmetics companies, and food manufacturers.
In 2023, the company reached a major milestone by automating its Zünd G3 2XL-1600 digital cutter with a PortaTable 130 collaborative robot. This innovation has enabled the company to increase productivity, operate around the clock, and access previously unreachable markets.
The robot works slower than an operator but produces more overall. It handles repetitive tasks and frees up operators for higher value-added work. In a context of labor shortages, this is a real advantage.”
Emmanuel Branger compares his robot to a dishwasher “If you wash dishes by hand, you’re faster than a dishwasher. Yet you can’t live without it – because while it’s washing, you’re free to do much more interesting things.”
Reliability and Robustness: The Reasons for Choosing Zünd
When selecting a digital cutter, Emmanuel Branger didn’t hesitate: “I compared several manufacturers, but Zünd stood out for its cutting precision, user-friendly software, and seamless production workflow.” He also emphasizes the machine’s industrial capabilities: “A Zünd cutter is a true machine tool. It’s one of the few that can be financed over seven years – a guarantee of durability and profitability.”
After more than ten years of use, his Zünd G3 2XL-1600 remains a strategic asset: “It’s the most cost-effective piece of equipment on the market thanks to its reliability and virtually zero breakdowns. With a maintenance contract, it guarantees continuous production.”
Fully Automated Production
The Robot PortaTable 130, developed specifically for Zünd cutters, immediately won over the company: “We were the first in the world to be equipped with it, even before it was commercially available,” says Emmanuel Branger.
Connected directly to the cutter, the robot uses an articulated arm equipped with suction cups to grasp, sort, and stack cut pieces. No programming is required—it starts working as soon as it’s connected to the table.
The company can now produce day and night, including weekends. “The robot operates continuously, 24/7. I can accept larger orders or express deliveries that I couldn’t handle before.” Thanks to this system, 28.03 Le Studio is increasing its production capacity while maintaining the quality and precision for which it is renowned.
A Lasting and Human Partnership
Beyond the technology, Emmanuel Branger emphasizes the quality of his relationship with Zünd France: “Choosing a cutter or robot is also about connecting with people. The Zünd team stands out for its technical expertise, attentiveness, and responsiveness.”
This constant support has allowed the company to develop its skills and fully exploit the potential of its equipment: “We have never been left without an answer. It’s more than a purchase; it’s a partnership built on trust.”
A Forward-Looking Strategy
Building on the success of this initial automation, Emmanuel Branger is already planning for the future: “By 2026, I plan to invest in a second, more compact Zünd cutter, which I’ll connect to my existing robot. This will allow us to further optimize production and reserve the large-format table for exceptional projects.”
The objective is clear: to anticipate market trends and continue delivering with ever-shorter lead times. “The market is evolving rapidly. To remain competitive, we must invest wisely and focus on automation.”
In Summary
The experience of 28.03 Le Studio perfectly illustrates how a graphic arts company can transform its production through automation:
• Increased productivity and 24/7 operation
• Efficient robotization of the cutting workflow
• Industrial reliability of Zünd cutters
• Responsive and ongoing customer support
• Access to new markets
28.03 Le Studio demonstrates that by combining technological innovation with human trust, it’s possible to reinvent production and gain a competitive edge in a constantly evolving market.
